Manufacturing Process Engineering - Confidence: Demand comprehensive experience

You want a certified Manufacturing Engineering Process experience that you can trust – especially when you’re relying on one point of contact for full management of all Manufacturing Process Engineering, utilities and site management needs.

From inception and design to construction, process system design and recipe control, we are your trusted partner for custom and standard solutions in the Food & Beverage, Consumer Packaged Goods and other major industries.

Polytron has our clients’ confidence because of our detailed understanding of Manufacturing Process Design & Utilities and how those functions are integrated into overall manufacturing systems and plants.

Among our differentiated service is our ability to deliver Vertical Startup for your Process Design Manufacturing system; validate and test Design Processes virtually; deliver flexibility and improved throughput; and increase efficiencies while reducing waste and costs.

Flow Diagrams

E2M’s experienced chemical and mechanical engineers provide design and equipment insight to our clients for the modification or design of new Design Process Manufacturing systems. Utilizing the Process Engineering Flow Diagram (PFD) with built-in mass balance calculations, a conceptual or definition plan can support the justification of your capital project.

Piping & Instrumentation Diagrams

In conjunction with PFD development, E2M Process Engineers will work with Polytron controls engineers to design P&IDs that have the level of control and automation desired by the client. For all project phases, P&IDs are developed in AutoCAD format.

Mass Balance

For conceptual and definition plans, we develop the PFDs in Microsoft Excel format, with mass balance equations built into the spreadsheet for easy scenario testing. For execution work, we develop the PFDs in AutoCAD format.

Process Engineering Equipment Specifications

By relying on our in-house expertise, clients are provided with clear and thorough specifications for major pieces of Manufacturing Process Design equipment used in the food, beverage and consumer products industries. We maintain our objectivity to specify, recommend and procure the right equipment to meet your application.

Isometric Piping Diagrams

Polytron offers the full range of installation packages (Issue for Review, Issue for Bid, Issue for Construction, Record Set/As Built) for the successful completion of a project. Using our standard methodology and templates, each discipline provides a stand-alone package. Each set of deliverables is fully checked by resources outside the project, to ensure high quality. These detailed packages ensure proper installation of your system – and help reduce construction cost and change orders.

Batch, Continuous & Advanced Process Control

The S88 standard includes consistent terminology for batch control and defines the model, procedures, and recipes. Polytron delivers process Control systems that equip our clients with quick recipe creation, and flexible batching procedures.

Polytron also provides automated control systems to manage a continuous process, including product changeover, rinse and CIP/SIP cycles. Our control systems can be configured with redundancy, emergency shutoff, manual intervention, operator traceability and other features.

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